Analisis Reliabilitas dan Usulan Strategi Pemeliharaan pada Mesin Bor Duduk dengan Metode Reliability Centered Maintenance (RCM) di Workshop Teknik Mesin Politeknik Negeri Kupang

Authors

  • Desi Natalia Ratu Politeknik Negeri Kupang
  • Dedy Nataniel Ully Politeknik Negeri Kupang
  • Jonri Lomi Ga Politeknik Negeri Kupang

DOI:

https://doi.org/10.59188/jurnalsostech.v6i8.32970

Keywords:

Reliabilitas, RCM, MTBF, MTTR, Pemeliharaan Preventif

Abstract

Mesin bor duduk merupakan salah satu peralatan utama dalam kegiatan praktikum di Workshop Teknik Mesin Politeknik Negeri Kupang, sehingga keandalan dan ketersediaannya sangat menentukan kelancaran proses pembelajaran. Kerusakan berulang pada komponen mesin dapat menyebabkan downtime, mengganggu jadwal praktikum, serta meningkatkan risiko keselamatan pengguna. Penelitian ini bertujuan menganalisis reliabilitas mesin bor duduk, mengidentifikasi komponen kritis dan mode kegagalan, serta merumuskan strategi pemeliharaan yang sesuai menggunakan metode Reliability Centered Maintenance (RCM). Penelitian menggunakan pendekatan deskriptif kualitatif dengan data historis kerusakan periode 2022–2024 yang diperoleh melalui observasi, wawancara terstruktur, dan analisis dokumen. Analisis dilakukan menggunakan RCM System Breakdown, diagram Pareto, Failure Mode and Effect Analysis (FMEA), perhitungan Mean Time Between Failure (MTBF) dan Mean Time To Repair (MTTR), serta RCM Decision Worksheet. Hasil penelitian menunjukkan MTBF sebesar 166,7 jam, MTTR sebesar 2,9 jam, dan availability sebesar 98,3%. Motor dan V-belt dikategorikan kritis secara operasional, sedangkan saklar merupakan komponen kritis terhadap keselamatan. Strategi yang direkomendasikan mencakup preventive maintenance, condition-based maintenance, inspeksi, dan pemeriksaan fungsi secara berkala. Disimpulkan bahwa penerapan RCM dapat menjadi dasar penyusunan sistem pemeliharaan yang lebih terstruktur untuk meningkatkan reliabilitas, keselamatan, dan kontinuitas operasional mesin.

References

Abernethy, R. B., Breneman, J. E., Medlin, C. H., & Reinman, G. L. (2014). Weibull analysis handbook. Reliability Analysis Center.

Alamri, T. O., & Mo, J. P. T. (2022). Failure mode structured preventive maintenance scheduling with changing failure rates in Industry 4.0 environment. Frontiers in Manufacturing Technology, 2, 828986. https://doi.org/10.3389/fmtec.2022.828986

Alshboul, O., Al Mamlook, R. E., Shehadeh, A., & Munir, T. (2024). Empirical exploration of predictive maintenance in concrete manufacturing: Harnessing machine learning for enhanced equipment reliability in construction project management. Computers & Industrial Engineering, 190, 110046. https://doi.org/10.1016/j.cie.2024.110046

Bangun, M. (2014). Analisis keandalan sistem dengan metode failure mode and effect analysis (FMEA): studi kasus pada kapal ikan. Jurnal Sistem Industri, 8(1), 23–31.

Cancemi, S., Angelucci, M., Chierici, A., Paci, S., & Frano, R. L. (2025). Hybrid neural network and statistical forecasting methodology for predictive monitoring and residual useful life estimation in nuclear power plant components. Nuclear Engineering and Design, 433, 113900. https://doi.org/10.1016/j.nucengdes.2025.113900

Christi, M. D., & Adi, P. (2019). Perancangan jadwal maintenance untuk menurunkan downtime mesin produksi. Jurnal Titra, 7(2), 45–52.

Ebeling, C. E. (2015). An introduction to reliability and maintainability engineering (2nd ed. (ed.)). Waveland Press.

Ervural, B., & Ayaz, H. I. (2023). A fully data-driven FMEA framework for risk assessment on manufacturing processes using a hybrid approach. Engineering Failure Analysis, 152, 107525. https://doi.org/10.1016/j.engfailanal.2023.107525

Geisbush, J., & Ariaratnam, S. T. (2023). Reliability centered maintenance (RCM): literature review of current industry state of practice. Journal of Quality in Maintenance Engineering, 29(2), 313–337. https://doi.org/10.1108/JQME-02-2021-0018

Hadikusumo, B. H., & Al-Gahtani, K. (2014). Inspection and condition assessment: towards strategic asset management framework. Facilities, 32(5/6), 288–308.

Kurniawan, A. (2013). Konsep perawatan dan pemeliharaan sistem mesin produksi. Erlangga.

Mobley, R. K. (2015). An introduction to predictive maintenance (2nd ed. (ed.)). Butterworth-Heinemann.

Morad, S., Rahman, A., Mustaffa, Z., & Yaacob, N. (2016). Development and implementation of predictive maintenance system for manufacturing equipment. Journal of Advances in Technology and Engineering Research, 2(5), 180–189.

Panoto, L. (2015). Reliability centered maintenance implementation: a study in manufacturing industry. International Journal of Engineering and Management, 3(4), 267–275.

Sinurat, D. A. (2021). Analisis perawatan mesin produksi menggunakan metode reliability centered maintenance II (RCM II) pada mesin penggiling. Jurnal Teknik Mesin, 10(3), 215–228.

Smith, D. J. (2017). Reliability, maintainability and risk: practical methods for engineers (8th ed. (ed.)). Butterworth-Heinemann.

Stamatis, D. H. (2015). Failure mode and effect analysis: FMEA from theory to execution (2nd ed. (ed.)). ASQ Quality Press.

Tsang, A. H. C. (2016). A strategic approach to managing maintenance spare parts inventory. International Journal of Quality and Reliability Management, 23(2), 228–240.

Wibowo, H., Sidiq, A., & Ariyanto, D. (2018). Penjadwalan perawatan komponen kritis dengan pendekatan reliability centered maintenance (RCM) pada perusahaan karet. Jurnal Ilmiah Teknik Industri, 6(2), 145–156.

Yun, W. Y., Kim, M. W., & Kim, D. K. (2014). Analysis of equipment failure patterns in manufacturing plants using reliability engineering methods. IEEE Transactions on Reliability, 48(3), 290–300.

Downloads

Published

2026-08-28

How to Cite

Ratu, D. N., Ully, D. N., & Lomi Ga , J. (2026). Analisis Reliabilitas dan Usulan Strategi Pemeliharaan pada Mesin Bor Duduk dengan Metode Reliability Centered Maintenance (RCM) di Workshop Teknik Mesin Politeknik Negeri Kupang. Jurnal Sosial Teknologi, 6(8), 2819–2816. https://doi.org/10.59188/jurnalsostech.v6i8.32970